Therefore, G90 is thicker and offers more protection to the metal than G40 and G60. Necessary cookies are absolutely essential for the website to function properly. range. This category only includes cookies that ensures basic functionalities and security features of the website. Read our, How Steel Compares to Aluminum, Brick, and Concrete Building Materials. 43.4% zinc. Should you choose a Galvalume metal roofing system? The combination of zinc and aluminum in Galvalume enhances both the positive and negative effects of aluminum. We use cookies and other tracking technologies to improve your browsing experience on our website, to show you personalize content and targeted ads, to analyze our website traffic, and to understand where our visitors are coming from. Galvanization can be found on most steel structures and is a very popular option for awnings, fences, canopies, staircases and more. However, the benefits and drawbacks of Galvalume and galvanized metal significantly differ, including how long each one lasts, the expectations of how each one will perform, and more. 6VNefb;Bv_Sn}zdw
M6,ttp9un8NQ*Ue. At Sheffield Metals, we do carry one product that has agalvanized substrate, Vintage from Steelscape. It is created in a similar way to galvanized steel, by coating steel or iron into molten metal. Rollforming panels with striations or bead stiffeners in the flat area of panels to minimize the appearance of oil canning. While Galvalume can initially show signs of corrosion faster than Galvanized, it has a sacrificial property that will prevent the corrosion from growing whereas once corrosion has started on a Galvanized panel, it can continue to corrode until panel integrity is lost. Common materials for metal roofing or metal buildings include steel and aluminum. Bare Galvanized and painted Galvanized perform better in this type of environment. But opting out of some of these cookies may have an effect on your browsing experience. Q)D6. Susceptible to oil canning, like galvanized metal. Better formability Galvanized steel is more malleable than Galvalume, meaning that it will bend and form a little easier than other metal types. The aforementioned coating is prized for its corrosion resistance. Acrylic-coated Galvalume has a slightly heavier coating weight and includes a light acrylic coating that protects the Galvalume coating in the manufacturing process. We can also match virtually any custom color to suit any project. Has a brighter appearance that weathers more uniformly than non-acrylic. We can also match virtually any custom color to suit any project. help@bungersteel.com. << /Length 5 0 R /Filter /FlateDecode >> If Galvalume is in contact with one of these and is then introduced to an electrolyte, such as water, it can lead to galvanic corrosion of the metal. Research indicates that Galvalume roofing could last as long as 50+ years in the right environment without any extreme corrosion. But opting out of some of these cookies may have an effect on your browsing experience. The chromated acrylic product is applied with a chromate concentration in the 1-2 mg/sq.ft. Both types of metal are excellent for roofing, and they each have their pros and cons. same rollformer, without requiring extensive cleanup of rollforming dies. Use job site best practices similar to other chemically treated (bare) product. However, because of the superior durability and corrosion resistance of Galvalume, 90+ percent of the metal roofing and wall industry in the early 2000s transitioned from galvanized substrates to a Galvalume substrate. The thicker the layer of zinc, the longer you have before it corrodes away and exposes the steel substrate.
Self-healing propertiesAll steel-based products have some degree of edge creep from the exposed steel when the coil is cut, but it can be offset by hemming or touching up exposed edges with paint pens. A measure of the success of this program is the fact that virtually all of the major steel companies worldwide have become licensees of BIEC. This category only includes cookies that ensures basic functionalities and security features of the website. Applications: Panel Systems, Roof Systems, Wall Systems, Exposed Fastening Systems Coverage Width: 36" Minimum Slope: 1:12 Panel Attachment: Exposed Fastening System Gauge: Gauge - 26 (standard); 24, 22 (optional) Finishes: Smooth (standard); Embossed (optional) Coatings: Galvalume Plus , Signature 200, Signature 300 Rib Spacing: 6" on Center has enhanced protection abilities compared to galvanized metal because of its makeup. Mid-level price pointPreviously, galvanized was usually the cheaper material when compared to Galvalume. Galvanized metal refers to a sheet of metal that has been coated with zinc via hot-dipping. While the galvanized coating is only zinc, Galvalume consists of zinc, aluminum and silicon. Luckily, Bunger Steel carries both in a variety of options. This negatively affects the looks and the function of the metal. Galvalume is a unique type of metalcoating made from 1.6% silicon, 43% zinc, and 55% aluminum. The aluminum in Galvalume offers more resistance to rusting, especially when exposed to water. Galvalume has enhanced protection abilities compared to galvanized metal because of its makeup. Lets break up the differences between the two types of metal options for you to choose the best option with confidence. Plus, commercial property owners canbuy a weathertight warrantyfor their Galvalume roofing structure, which ensures the roof was installed correctly and adheres to strict installation details. Increased productivity - can be rollformed with prepainted sheet on the
4 0 obj Galvanized metal is used in similar applications as Galvalume, especially for agricultural projects. Click here for availability of Galvalume Plus Click here for more information on Standing Seam Roofing Panels Product Details Product (s): Pre-finished Steel Coil and Flat Sheet Color: Galvalume Plus Contractor: Kulp's of Stratford Location: Steven's Point Project Photos Previous Project Acrylic-coated Galvalume has a slightly heavier coating weight and includes a light acrylic coating that protects the Galvalume coating in the manufacturing process. Specifically, the saltwater in the air will degrade the galvanized coating and lead to premature rusting and damage to the system. Economically priced For the most part, Galvalume is reasonably priced and one of the more affordable metal materials available for roofing products. With our technically-advanced paint line, you can select any of our 28 ULTRA-Cool low-gloss, environmentally-friendly and Energy Star -compliant finishes. Buying trustworthy brands of coils and sheets. What is the advantage of Site form standing seam (kynar 500) over PBU Metal Galvalume Painted panel 24 gage? Contact one of our knowledgeable metal roofing specialists todayfor answers to all of your questions about Galvalume, galvanized, or any other metal type! Keep in mind that prices continue to fluctuate in 2022, so these costs could quickly change. Research indicates that Galvalume metal could last 50 years before corrosion begins to show. Galvalume roofing and galvanized roofing are made of the same basic components but in different ways. In a nutshell, Galvalume is a proven metal roofing material because of its strength, outdoor corrosion resistance and longevity. Its common for steel roofing materials to have some edge creep, or corrosion of metal roof edges, near where the panel was cut. The only time you would want to purchase a non acrylic galvalume is if you were going to paint the metal roofing panels. However, were sure just about any Galvalume product will far outlast anything those accustomed to using more traditional materials are familiar with. Farms and animals tend to go hand in hand. (Note: Substrate or paint warranties are NOT available for Galvalume products within 1,500 feet of a coast.) compared to Galvanized metal.
Not self-healing & red rustThe zinc coating on galvanized sheet/coil does a good job protecting the steel core for the first decade or so of use. The most widely used metal in architectural metal roofing is Galvalume, a steel-based product that can be used for nearly every building application. Galvalume should not be installed around concrete or mortar as this will accelerate the corrosion. If youre purchasing a metal roof, youve probably come across the terms Galvalume and galvanized, which are both steel core products. Some of our acrylic suppliers are Henkel, Chemetall Oakite and TecCoat. Galvalume Plus TM is a coated steel sheet that combines the excellent corrosion resistance of a Galvalume TM coating with a clear, organic surface treatment. We also use third-party cookies that help us analyze and understand how you use this website. Hiring an experienced contractor who knows the best material handling and installation practices that help reduce oil canning. Though not painted, these products still need to be handled with care, or you risk scuffing or perforating the coating. Here are some circumstances where Galvalume should not be used: Warranties One of the number one selling points of Galvalume is the 25.5-year warranty on the substrate, which is sometimes referred to as a perforation warranty. nbu_boM|~E thNe]@r!9DlO#.Vz28]
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. However, there are methods to minimize the appearance of oil canning, including: Combining different metals on a metal roof system can lead to interactions that could result in early degradation, staining, and potential failure of a system altogether. When you are researching Galvalume metal roofing, you may also come across a product known as Zincalume. Additionally, galvanized products will not stand up to the conditions associated with a coastal environment, including properties up against coastlines with breaking surfs, large bays, and marshes. Galvalume is a coating for metal roofs that's made from aluminum, zinc, and silicone. A distinctive appearance, with a smooth, fine spangle and silvery metallic finish High temperature resistance Four times in exposure tests in a severe marine environment Twice as long in a less severe marine location Six times longer in industrial environments Three times longer in rural situations Image source: All American Steel. Galvalume has a cousin, Galvalume Plus. Should Not Be Used For Animal Confinement Spaces, Galvalume Is Not Compatible With All Materials, When using Galvalume, you have to consider the other materials you are using. However, instead of using pure molten zinc such as in Galvanized steel, Galvalume is created by immersion into a molten mixture of zinc, aluminum, and silicon. Proudly Serving Louisiana & Mississippi!Hours of Operation:Monday Friday, 7:30 AM 4 PM, coating made from 1.6% silicon, 43% zinc, and 55% aluminum, Physical therapy centers, offices, and more. Neither Galvalume or galvanized substrate is warranted to be used, in or around animal confinement or agriculture. Sheffield Metals has the ability to meet a wide array of needs with more than 50 colors continuously stocked. Galvalume has been tested for thirty years and performs far better under corrosive conditions than galvanized panels. Manufacturers begin with a cold-rolled carbon steel base sheet that is continuously hot-dipped with aluminum and zinc alloys (AZ) until it reaches a coating of 55% aluminum, 43.4% zinc, and 1.6% silicone. This means any of the metal building profiles you see on our website, including5V,PBR, andstanding seam, can be made with Galvalume. PVDF resin has superior chalk resistance and gloss retention as well as stain and chemical resistance. The only difference is Plus has a thin, clear acrylic coating. Galvanized metal products have been around since the 17th century, but the process of galvanizing materials became a widespread practice in the early 19th century.
By clicking Accept, you consent to the use of ALL the cookies. Generally, galvanized steel will last approximately 15-20 years with minimal maintenance. How much do you know about Galvalume? "Your Supplier of ChoiceThe Foremost Coated Steel Innovator:Quality, Variety and Satisfaction". We'll get to those as we continue through this article. Galvalume is licensed to Bethlehem Steel and Zincalume is licensed to Bluescope Steel, Ltd. Galvalume and Zincalume are just fancy trademarked names for AZ50 and AZ55 coatings. Both Galvalume and galvanized are coated metal products that are used for both roofing and siding. )$&3i4`edFyRj>?I2sBC{BHz Y LMeff(XxM[5,^L>lW|'b_,@-Vo& B,R+ It is mandatory to procure user consent prior to running these cookies on your website. If youre looking for a steel product that is enduring, has a classic finish, and easy to maintain then either galvanized or galvalume steel will work for you. Modern buildings, such as condos, are best suited to both the look and durability of Galvalume metal. Standing Seam vs. Contractors, architects, distributors, homeowners were available to help with your metal roofing project. Galvalume carries several warranty options, including paint, substrate, and weathertight. True standing seam will have concealed fasteners, usually with clips which allow for expansion and contraction. made from these different types of metal. It is created in a similar way to galvanized steel, by coating steel or iron into molten metal. Galvalume should not be used in coastal environments or on animal enclosure structures. The thicker the layer of zinc, the longer you have before it corrodes away and exposes the steel substrate. We are often asked by customers about what metal to use since weve spent the past two decades manufacturing. Galvalume and Zincalume are two different licensed names for the same product. Galvalume Plus comes with a 20 year finish warranty. Do you know the critical advantages and disadvantages of this metal roofing material? Galvalume is also a thinner steel than galvanized making it a bit more vulnerable to scratches. Below we will discuss the pros and cons of each material. Galvalume Plus may be field painted using water-based acrylic primers and/or topcoats. One does meet the proposed initial SRI value of 75, but both fail the aged SRI value of 53. . These scratched areas may be more susceptible to rust however, the coating is also more flexible, helping to prevent cracks or chips when . <> Watch to learn about their differences . Oil canningLike Galvalume, galvanized metal can also develop oil canning in the flat areas of the panel. But your options dont stop there. HOMEOWNERS: 750 sq. That alloy is 45% zinc and 55% aluminum and looks similar to galvanized steel, but the visible crystals are smaller and close together, giving it a smoother appearance. Galvalume steel finished with Kynar 500 or Hylar 5000 paint finish is another durable and long-lasting option to explore for a home exposed to salt spray environment, such as beach homes. hg8smV=yY\bsf2z 48;8}mN[HayBy/v1f`vX)8]V[b=,OFy;;TRns>u5`4gqiruK>zNTs=?oIAM:w]@~ZwN,\?> Your Galvalume structure will be installed quickly, and ready for use right away! The corrosion resistance offered by Galvalume can even surpass galvanized steel. Complete the form with the required information to receive a free estimate from a sales representative. Necessary cookies are absolutely essential for the website to function properly. qGQkP0< Common ASTM designations for the construction industry are Commercial Steel (CS) Types A and B, Forming Steel (FS), and Structural Steel Grades 33, 37, 40, 50 and 80. Unpainted Galvalume scuffing concerns When installing a non-painted Galvalume, the acrylic coating on the top of the panels is susceptible to scuffing, especially in high-traffic areas. Galvalume roofing material combines three of the most important metals used in roofing todaysteel, aluminum, and zinc. How Much Does Galvalume Metal Roofing Cost? If you find the information helpful, there is a handy embed code for reposting on your site and sharing with your audience as well. Once the material is scratched and the steel core is exposed, the metal will form a red rust. Youre not alone. Oil canning Oil canning is an inherent characteristic of light-gauge, cold-formed metal products, especially products with broad, flat areas. It is a trademarked name, but many people use it as a generic term to describe a metal roofing product consisting of steel coil coated with a metal alloy. We are often asked by customers about what metal to use since weve spent the past two decades manufacturing roofing and siding panels made from these different types of metal. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); RPS Metal Roofing & Siding, Inc is a manufacturer and distributor of metal roofs. Galvanized steel is immediately ready to use when delivered. Luther K. Edwards, PE
To speak with a sales representative, call 1-800-3-BUNGER or email sales@bungersteel.com. However, the most significant thing to keep in mind is that galvanized is a little more challenging to find and might depend on what area your project is in (more details on that below). Hiring an experienced contractor who knows the best material handling and installation practices that help reduce oil canning. Kynar 500 is a paint system, typically used on top of Galvalume or Galvanized Steel or Aluminum. The cost of Galvalume and Galvalume Plus steel sheets are about the same as that of G-90 galvanized steel. Provides a bright appearance which will weather uniformly. Excellent transit and field storage performance without darkening or staining. It is widely recognized as a high quality finish, usually carrying a fade and chalk warranty. Even though Galvalume and galvanized are generally similar in the way theyre created, they have different characteristics that affect how each one should be used in metal roof and wall projects. Sheffield Metals is dedicated to educating customers and potential buyers so they can make the most informed decision about the best metal material for their roofing project Galvalume or otherwise. compared to Galvanized metal. Galvalume building products are our number one seller, not only because they are durable and good looking, but because they are also highly versatile. Even though its a tough material, installers still find Galvalume easy to handle, rollform, cut, and beyond. So, if the roof deck is not in plane, consider fixing it beforehand to reduce the risk of oil canning. %PDF-1.3 Current pretreatments and primers along with superior paint coating have increased product warranties dramatically. Galvanized metal is corrosion resistant. With projects such as these, the appearance of rusting isnt generally an issue. "Galvalume vs. Zincalume"-----2003. Refrain from pivoting or pressing shoes/boots down too hard on the installed panels. An aluminum, zinc, and silicone coating is applied to the steel core via a hot-dipping process. Since then, it has been a staple of construction, manufacturing, and fabrication for its durability and resistance to corrosion. Bethlehem Steel introduced the Galvalume coating to the construction industry in the early 1970s. The breakdown of galvalume's alloy coating is as follows: 55% aluminum. PBU is an exposed fastener panel which does not have clips. Once the material is scratched and the steel core is exposed, the metal will form a red rust. Are you ready to select panel type and color for your steel building and are having difficulty in differentiating between Galvanized and Galvalume? Galvalume was introduced into the market long after galvanized metal. This category only includes cookies that ensures basic functionalities and security features of the website. Christiansted, VI 00820. Kynar 500 is a paint system, typically used on top of Galvalume or Galvanized Steel or Aluminum. p^| ,WI:=;w5K{/iuvDrvsSn}Rn\y5&N@z reAME&RQ3%6CQn)7p*czB?nj6?$f
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[SqEau='urNxN1V>%W2xOld@@H}LqY Galvalume Plus resin-coated product is also used for building cladding. Galvalume is more corrosion-resistant than galvanized steel, but because aluminum provides barrier protection instead of galvanic protection, scratches and cut edges are less protected. tucsonsales@westernstatesmetalroofing.com, texas-sales@westernstatesmetalroofing.com, 2023 Western States Metal Roofing. Nearly all steel-based products will experience some level of normal edge creep from the exposed steel when the coil is cut, but it is minimal and will eventually stop with Galvalume. Hours of Operation: Galvalume possesses self-healing properties that help control red rust at exposed edges. The coating protects the steel from oxidizing. clear acrylic (chromated or RoHS compliant) which not only creates a corrosion resistant sheet, but also eliminates any need for oil during rollforming. , staircases and more 6vnefb ; Bv_Sn } zdw M6, ttp9un8NQ * Ue Galvalume consists of zinc, and! 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A paint system, typically used on top of Galvalume or galvanized steel feet of coast. Of a coast. into molten metal Vintage from Steelscape handle, rollform cut... Our 28 ULTRA-Cool low-gloss, environmentally-friendly and Energy Star -compliant finishes seam will have fasteners... Does meet the proposed initial SRI value of 53. both fail the SRI. Material, installers still find Galvalume easy to handle, rollform, cut, and silicone coating as! Also use third-party cookies that ensures basic functionalities and security features of the panel @,... And Energy Star -compliant finishes also develop oil canning is an exposed fastener which! Only zinc, and weathertight stiffeners in the flat areas we continue through article. And G60 of zinc, and they each have their pros and cons and TecCoat the of..., substrate, and zinc in hand hard on the installed panels aluminum Galvalume... Fail the aged SRI value of 75, but both fail the aged SRI value of 53. ready. For roofing, you can select any of our 28 ULTRA-Cool low-gloss, and! Of rollforming dies select panel type and color for your steel building and are difficulty! Flat area of panels to minimize the appearance of rusting isnt generally an issue Quality, variety and ''! This website also a thinner steel than galvanized panels coastal environments or on animal enclosure structures or... That & # x27 ; s made from 1.6 % silicon, 43 % zinc, the in... 15-20 years with minimal maintenance a proven metal roofing project which allow for expansion and contraction nbu_bom|~e thNe ] r... Sales @ bungersteel.com Metals has the ability to meet a wide array of with! And durability of Galvalume and Zincalume are two different licensed names for the same as that of galvanized... Note: substrate or paint warranties are not available for Galvalume products within 1,500 feet of a coast. refers! The two types of metal options for you to choose the best option with confidence the. That has agalvanized substrate, Vintage from Steelscape for its corrosion resistance should not be installed around or! Coating is applied to the use of ALL the cookies Galvalume, meaning it. Could last 50 years before corrosion begins to show bead stiffeners in the flat area of panels to minimize appearance... Difficulty in differentiating between galvanized and Galvalume Plus may be field painted using water-based acrylic primers and/or topcoats texas-sales westernstatesmetalroofing.com... More traditional materials are familiar with thicker the layer of zinc, consists. Keep in mind that prices continue to fluctuate in 2022, so these could! Which does not have clips thNe ] @ r! 9DlO # ]... Far outlast anything those accustomed to using more traditional materials are familiar with, sure! * Ue, you consent to the use of ALL the cookies it is widely recognized as a high finish! Than G40 and G60 chromated acrylic product is applied to the system same rollformer, without extensive! Of a coast. two decades manufacturing hand in hand were galvalume plus vs galvalume just about any Galvalume product far. The more affordable metal materials available for Galvalume products within 1,500 feet of a coast. Galvalume both... We & # x27 ; s made from aluminum, Brick, and zinc tough material installers.
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